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Motion Control - High Torque Rotary Voice Coil Actuators!

H2W High Torque Voice Coil Actuators

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Santa Clarita, CA —-- Motion Control - H2W Technologies has developed several high torque rotary voice coil actuators, otherwise known as a limited angle torque motors or LATs. The model TWR-015-346-2RC was designed to allow for a low moving mass (68 grams per coil) and inertia, as well as dual independent coils to allow for two independent motion profiles or couple the coils together to double the torque output. This rotary voice coil actuator can generate a continuous torque of 185 in-oz [1.29 N-m] and a peak torque of 555 in-oz [3.88 N-m] at a duty cycle of 10% (i.e. 1 second on, and 9 seconds off) in each coil on a 4 inch [102 mm] rotation arm. By coupling the coils together, the continuous torque doubles to 370 in-oz [2.58 N-m] with a peak torque of 1110 in-oz [7.75 N-m] at a 10% duty cycle.

The TWR-015-346-2RC has a total angular displacement of 15 degrees [0.26 radians] and a motor constant of 34.4 in-oz/sqrt(watt) [0.24 N-m/sqrt(watt)] per coil or when coupled together the motor constant is 48.5 in-oz/sqrt(watt) [0.34 N-m/sqrt(watt)]. The voice coil motor requires 1.33 amps of continuous current per coil and 4.0 amps of peak current per coil to generate the specified forces. The actuator fits in and envelope of 4.37 in [111.1 mm] x 2.99 in [75.9 mm] x 1.64 in [41.5 mm].

The moving coil design ensures a hysteresis free movement as the coil is wet wound and self-supported, and the non-commutated coil allows for ripple-free motion and no cogging. The voice coil actuator has been designed with mounting provisions in the magnet and coil assemblies. This allows for the integration of a bearing system to maintain the clearances between the coil and permanent magnetic field assemblies. The rotary voice coil actuator is ideal for applications requiring high torque and high-speed applications. Examples of such applications are driving a gimbal axis in scanning applications as well as providing stabilizing torques for image stabilization. More examples of H2W’s Rotary Voice Coils are available on our website: https://www.h2wtech.com/category/rotary-voicecoil-actuators

Technology

Simply stated, a current carrying conductor placed in a magnetic field will have a force (or torque) exerted upon it. This force is proportional to the direction and magnitude of the current and the flux density field. Since the permanent magnet flux density field is fixed, the direction of the rotation depends on the polarity of input current and the amount of torque that is produced is directly proportional to the magnitude of the input current.

H2W High Torque Voice Coil Actuators - Drawing

A DC linear servo amplifier is required to provide power to the torquer.

Rotary voice coil actuators are supplied unhoused without bearings.

Coupling the rotary voice coil actuator to your bearing system and a rotary encoder or other feedback device yields a system that is capable of intricate angular position, velocity, and acceleration control.

Low moving inertia of the moving coil assembly allows for high angular acceleration of the payload.

Advantages:

  • No Torque Ripple
  • High Angular Acceleration
  • No Commutation
  • Zero Cogging
  • Brushless
  • Low Profile

Applications:

  • Aerospace
  • Semiconductor
  • Medical
  • Military

Rotary Voice Coil Motor – is an arc segmented multipole permanent magnet stator with a low inertia copper magnet wire rotor. Angular excursions are typically less than 90º. This torquer is supplied with out a shaft or bearing.

TWR Series Limited Angle Torque Motor

The TWR Series is comprised of a stationary, arc segmented, multipole permanent magnet stator assembly with a low inertia wound wire rotor.

Rotor: The rotor is made up of a single coil of bondable copper magnet wire. The coil is wound and preformed into the desired shape. It is held together with the bonding agents in the wire. It can be encapsulated with aluminum or plastic brackets in order to provide a means for mounting the rotor to the bearing system and payload. The maximum angular excursion is less than 90º.

Stator: The stationary stator assembly consists of multipole permanent magnets that are bonded to steel plates. The 2 opposing steel plates are spaced apart to provide a gap using end plates. The coil rotor assembly moves angularly within this gap. There is no magnetic attractive force between the stator and the rotor.

The TWR Series Torquers are available in 2 configurations.

The low profile (Type L) configuration has a smaller overall height which allows it to fit in a more compact space, but has less angular rotation for a given stator arc segment.

The second configuration (Type S) has a larger overall height but has typically twice the angular rotation per given stator arc segment when compared to the Type L torquer.

  • No Torque Ripple
  • High Angular Acceleration
  • No Commutation
  • Brushless
  • Low Profile

For Product Descriptions of High Torque Voice Coil Actuators CLICK HERE

About H2W Technologies, Inc.

H2W Technologies, Inc. is dedicated to the design and manufacture of linear and rotary motion products that are used in the motion control industry. The complete line of linear electric motors includes: Single and dual axis linear steppers, DC brush and brushless linear motors, voice coil actuators, and AC induction motors. Also offered is a complete line of ball screw, lead screw and belt driven positioning stages.

Other motion control products include: Limited angle torque motors for compact, limited angular excursion rotary servo applications, 3 phase brushless rotary servo motors with matching digital servo amplifiers and permanent magnet linear brakes for fail-safe, zero power braking for baggage handling and people moving applications as well as amusement park rides.

With over 75 years combined experience in the linear and rotary motion field, the H2W Technologies team of engineers offers the optimal solution to the most demanding motion control, requirements.

To see all of H2W Technologies' Products and Application Stories featured on MotionShop.com, enter h2w in the Google custom search box (upper left, above)

For additional information contact Mark Wilson at H2W Technologies, 26380 Ferry Ct, Santa Clarita, CA 91350; Tel: 888-702-0540, Fax: 661-251-2067, E-Mail: info@h2wtech.com or visit the website at http://www.h2wtech.com



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